FF Fluid Forming

Batch production

An innovative solution for batch production

The forming characteristics of the FormBalancer and its efficiency are revolutionizing the forming technology. The system represents a cost-effective solution which has been designed specifically for the production of small to medium quantities (400,000 pieces/year).

PRODUCTION CAPACITY

The most important performance features of hydroforming using the FormBalancer in batch production:

High dimensional stability of the formed parts

Hydroforming ensures high dimensional stability for downstream production processes (for example, laser cutting and laser welding)
High dimensional stability and reduced inherent stresses facilitate downstream processes

Good surface finish of the components after the forming process

Touch-up or rework is only necessary in extreme cases
There are no traces of deep drawing
Pre-treated materials, e. g. brushed or ground, can be formed without damage

Optimized distribution of material thicknesses after the high-pressure forming process

Inherent stresses in the formed component are reduced
This facilitates further processing of the component
The FF Fluid Forming process meets the highest demands on material thickness distribution

Particularly suitable for metal sheet thicknesses between 0.05 mm and 8 mm

Sophisticated geometries and structures can be formed with highest dimensional stability
The uniform distribution of sheet thicknesses in the FF Fluid Forming process helps reduce the material thickness